So after the plate is cut to shape, we use a spindle sander to sand the profile right up to the final line and then use a router to cut the edge to its final thickness, which is 3/16". This plate here with the plane sitting on it is the aforementioned spruce top. We have to smooth the contour of the plate's inner portion into the final thickness edge we just cut. We use that little plane there for this job
The surface of the edge is colored with pencil to help you see if you are hitting it with the plane. Since it is already at final thickness, we do our best to not hit it.
After the contour is blended into the edges with the plane, we have to scrape and sand the contour completely smooth so that there are no high or low spots. The scrapers will do a better job of blending than just sanding will, so we do our best with the scraper, and then finish up with sand paper. The sandpaper alone could make it appear to be smooth, but when held to the light may show shallow spots that will only be more obvious once the glossy finish is on it. The outside must be completely shaped and sanded before we start carving the inside of the plate in order to keep our desired thicknesses in check.
When we are ready to carve the inside, we set up the drill press with a depth stop, registering off of a pin rather than the table. This allows us to drill holes all over the plate to precisely the final thickness. We then use that trusty finger plane to bring the material thickness down to the bottom of the holes. It's really pretty fool proof. But, this is where it's obvious why arch tops should cost a lot. I have the hands of an old-timer today.
So long story short, my plates are now done. We used another router jig to cut out the F holes on the top. The jig fits over the whole top from the back side, and locates off of the holes in the excess wood at each end of the plate. I also made a lot of progress on the bridge and saddle for this guitar. I got the sides bent and glued up the the head and tail block, and even cut out the pearl inlay for the headstock. Sorry I don't have pics of that stuff now, but more soon!
Moving right along...looking good!
ReplyDeleteThis is a beautiful piece of work.
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